At their core, shaft couplings serve as connectors that link two rotating shafts to ensure smooth and efficient power transmission. They are critical in various machinery and equipment, providing flexibility, protection, and alignment correction.
Here are some of the common types of shaft couplings:
Rigid Couplings
Rigid couplings are used when precise shaft alignment is required, as they do not allow for any misalignment. They are ideal for applications where shafts are already positioned accurately and do not need adjustment.
- Sleeve or Muff Couplings: Simple in design, sleeve couplings consist of a cylindrical sleeve that fits over the ends of the shafts being connected.
- Clamp or Split Muff Couplings: These couplings have two halves that are clamped together, providing a firm grip on the shafts.
- Flange Couplings: Featuring two flanged hubs bolted together, flange couplings are robust and ideal for heavy-duty applications.
Flexible Couplings
Flexible couplings are designed to accommodate misalignments between shafts and to absorb shocks and vibrations. They provide flexibility and are used in applications where alignment is not perfect.
- Jaw Couplings: These couplings use an elastomer insert to absorb shock and accommodate misalignment. They are durable and versatile, suitable for a wide range of applications.
- Oldham Couplings: These consist of three parts—a central disc and two hubs—that allow for parallel misalignment. They are used in applications requiring precise motion control.
- Gear Couplings: Made up of two flexible joints with a spacer, gear couplings can handle angular misalignment and transmit high torque. They are commonly used in heavy-duty applications.
- Diaphragm Couplings: These couplings use a flexible diaphragm to transmit torque. They can handle high torque and accommodate angular misalignment, making them ideal for high-performance applications.
- Bellows Couplings: These couplings feature a flexible bellows made from metal or plastic that can handle misalignment while providing excellent torsional rigidity. They are commonly used in precision machinery.
- Spring Couplings: Spring couplings use coiled springs to transmit torque. They can absorb shock loads and compensate for slight misalignment, making them ideal for applications with variable loads.
- Flexible Beam Couplings: Also known as helical couplings, these are made from a single piece of metal with a helical cut that allows for flexibility. They are used in applications requiring precise motion control, such as in servo and stepper motors.
- Grid Couplings: Grid couplings consist of a flexible grid that fits into slots on two hubs. The grid provides flexibility and absorbs shock, suitable for heavy-duty applications with high torque.
- Elastomeric Couplings: These couplings use an elastomer element to absorb shock and accommodate misalignment. They are available in various designs, including jaw couplings and spider couplings.
Fluid Couplings
Fluid couplings use hydraulic fluid to transmit torque. They provide smooth start-up and protection against overload, making them suitable for applications where controlled acceleration and deceleration are important.
- Hydraulic Couplings: These couplings transmit power through a hydraulic fluid, ensuring smooth and controlled power transmission. They are often used in automotive and industrial applications.
Universal Joint Couplings
Universal joint couplings, also known as Cardan or Hooke’s joints, transmit torque and accommodate angular misalignment. They are used in applications where the shafts are not in a straight line.
- Cardan Joint: This coupling consists of a cross-shaped component that allows for the transmission of torque at various angles. It is commonly used in automotive driveshafts and industrial machinery.